Industrial Electrical & Automation Panels

Soft Starter Panel
(Soft Starter)

Soft Starter Panel | Motor Starting & Soft Control System

Specialized design and manufacturing of soft starter panels for smooth starting,
starting current control, and reduction of electrical and mechanical stresses on electric motors in industrial projects.
From engineering and design to soft starter selection, protection equipment, control circuits, wiring, testing, and commissioning, tailored to the specific needs of each project.




What is a Soft Starter Panel?

Soft Starter Panel

A soft starter panel, or
Soft Starter Panel,
is designed and built for the smooth startup of electric motors and to reduce the current and stresses caused by direct motor starting.

By gradually controlling the voltage applied to the motor, the soft starter makes the starting process—and in many models, the stopping process—smoother, helping to reduce mechanical shocks and electrical stresses during startup.

In addition to the main device, a soft starter panel includes protection breakers, necessary contactors, control and command equipment, bypass provisions where required, a ventilation system, and accessories necessary for safe and stable motor operation.

Main Functions of Soft Starter Panels

Smooth Motor Starting

Gradual increase of motor voltage for controlled starting and reduced initial shock.

Reduced Mechanical Stress

Reduction of mechanical shocks during motor startup and on connected equipment.

Starting Current Control

Limiting and controlling motor starting current compared to direct online starting.

Reduced Voltage Drop & Network Stress

Mitigating the adverse effects of large motor startups on the power grid under appropriate conditions.



Advantages of Using Soft Starter Panels

Using a soft starter provides controlled motor starting and reduces stresses caused by direct starting in suitable applications.

Smooth Start

Reduction of shock and stress from direct motor starting and creation of controlled starting.

Better Protection

Ability to use appropriate protection for the motor and power circuit based on design.

Reduced Inrush Current

Control of starting current and mitigation of its impact on the network under proper conditions.

Extended Equipment Life

Reducing mechanical stresses during startup can help extend the life of connected equipment.



Main Components of Soft Starter Panels

Panel equipment is selected based on motor power, rated current, load type, starting frequency, ambient conditions, and project requirements.

Soft Starter

The core panel device for controlling the starting process and, if supported, smooth stopping of the electric motor.

Protection Breaker

Use of MCCB, MCB, or appropriate protective devices to protect the input circuit and motor based on design.

Contactor

Main contactor and appropriate switching equipment matching circuit design and soft starter requirements.

Bypass Contactor

Use of internal or external bypass, as needed and according to design and soft starter capabilities.

Motor Protection

Protective relays, overload protection, and other required safeguards based on motor type and system design.

Control Gear

Push buttons, selectors, indicator lights, control relays, and other equipment required for motor control and command.

PLC & HMI

Capability to connect the soft starter to PLC, HMI, and monitoring systems for advanced control and supervision.

Ventilation System

Fans, filters, thermostats, and ventilation equipment for controlling internal panel temperature as needed.

Enclosure Structure

Enclosure design, IP rating, dimensions, ventilation, and equipment access based on installation environment and project requirements.



Soft Starter Panel Technical Specifications

Final specifications are determined based on motor power and current, load type, starting frequency, network conditions, ambient conditions, and project requirements.


Panel Type

Soft Starter Panel


Voltage Level

Low Voltage (LV)


Main Application

Electric Motor Smooth Starting


Starting Mode

Soft Start / Soft Stop (If supported)


Input

AC matching network and soft starter specifications


Output

3-phase for motor supply


Protection Devices

MCCB / MCB / Required Protections


Switching Equipment

Contactor / Bypass Contactor (As needed)


Cooling System

Fan / Filter / Thermostat (As needed)


Control & Communications

PLC / HMI / Modbus & other required protocols



Soft Starter Panel Applications

Soft starter panels are used in applications where current control and mechanical stress reduction during motor starting are critical.

Oil & Gas Industry

Controlled starting of pumps, fans, and rotating industrial machinery.

Petrochemical & Process Industries

Reducing starting stresses on motors used in process equipment.

Factories & Production Lines

Smooth starting of machinery, conveyors, and production equipment.

Water & Wastewater Systems

Controlled starting of water pumps and transfer/treatment equipment.

HVAC & Ventilation Systems

Smooth starting of fans, pumps, and utility equipment.

Large Buildings & Utilities

Controlling startup of utility motors and reducing startup shocks.



Soft Starter Panel Design & Manufacturing Process

From motor and load review to final testing and panel delivery

1

Project Review

Reviewing motor power and current, load type, starting frequency, and working conditions.

2

Soft Starter Selection

Selecting appropriate soft starter model and capacity based on motor and application.

3

Engineering Design

Designing power circuits, control, protection, bypass, and equipment layout inside the panel.

4

Assembly & Wiring

Equipment installation, wiring, terminal connections, and ventilation system setup.

5

Testing & Commissioning

Testing panel performance, soft starter settings, and preparation for delivery.

Have a project in mind?

Contact our experts to receive free professional consultation, review plans, and get a quote. We are ready to build the best solution for you.

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Working with the industry's top brands

Schneider Electric
Siemens
ABB
LS Electric
Hyundai Electric
Eaton
Delta Electronics
Omron